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Electropolishing process at rie coatings

RIE offers professional electropolishing services, working with various metal alloys for an array of industries. We have the premium service and technical knowledge to address any electropolishing requirement, regardless of complexity.

What is Electropolishing for Stainless Steel?

Electropolishing is a finishing process that gives metal a shiny, clean and smooth finish. It removes a layer of material from the surface to:

Reduce roughness: 

Smooths the surface on a microscopic level.

Improve appearance: 

Gives the substrate a bright, reflective, aesthetically pleasing finish.

Debur rough edges: 

Removes displaced surface materials.

Remove defects: 

Targets fissures and cracks, reducing the likelihood of corrosion and increasing the part’s operational life.

The piece is connected to a positive terminal to counteract the negatively charged cathode. The anode and cathode are immersed in an electrolyte solution, and then an electrical current passes through the solution to electropolish the surface.

Metals Suitable for Electropolishing

The most common metal we electropolish is stainless steel. The process gives stainless steel a clean, shiny, smooth finish that can resist corrosion. Besides electropolishing stainless steel, RIE can electropolish these other compatible metals:

  • Cobalt chrome
  • Aluminum
  • Nitinol
  • Nickel alloys
  • Brass
  • Copper alloys
  • Titanium
  • Carbon steels

How Electropolishing Is Used in Common Industries

RIE works with many industries to improve surface finishes via electropolishing, including:

  • Aerospace: Engineers use electropolishing for aerospace components like landing gear parts, struts and turbine blades to debur the metal, prevent outgassing and slow corrosion.
  • Medical: Dentists, surgeons, pharmacists and other medical industry professionals use electropolishing to clean and sterilize tools.
  • Electronics: Electropolishing is ideal for fragile electronic components like semiconductors.
  • Automotive: The automotive industry uses electropolishing to reduce friction and boost performance and longevity for car parts like gears and fuel lines.

Electropolishing Process at RIE Coatings

RIE follows industry standards for electropolishing stainless steel and other metals, following these steps:

Prepare the Surface

The surface is prepared to remove the contaminants that could prevent a smooth, uniform result. We then clean it with vapor degreasing or an alkaline soak cleaner and rinse it. This process removes oil, grease and more from the substrate, so when electric current is applied, there is no interference.

During the electropolishing process, the surface is treated to deburr, brighten and smooth it. We can apply the electrolyte treatment solution using a spray rinse or a dead rinse. Treatment times can range from a few seconds to several minutes, depending on what the substrate requires.

In the post-treatment phase, the residual electrolytes and byproducts of the electrochemical reaction are removed, and the metal is dried to prevent staining. This step ensures the surface finish is consistent and the product is sterilized. The post-dip options include:

  • Cold rinse to remove acid residues with water
  • Hot rinse to increase the metal’s temperature and cause flash drying
  • Nitric dip or citric acid to remove residual electrolyte film
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Speak to Our Engineers About Electropolishing Services

RIE offers customers extensive experience in electropolishing to complement our other finishing capabilities. For more information about electropolishing, speak to our team of engineers. Call 320-207-3140 or contact us online.